Mechanical Engineering2019 – 2020Design Lead · Final-Year Dissertation

Digital-Control Prosthetic Arm

Low-cost upper-limb prosthesis with LCD actuation control

Investigated cheaper ways to manufacture a functional prosthetic arm while keeping the necessary movements of the human arm. Replaced EMG sensing with a compact LCD control panel, reviewed actuators and electronics, and validated kinematics in CATIA V5. Built to European product-design standards with a manufacturing cost target of £500.

£500Build Cost
LCD PanelControl
CATIA V5CAD
The Problem & Engineering Constraint

The Core Challenge

Commercial myoelectric prostheses are expensive, in part because they rely on EMG sensing and high-cost actuators. The brief targeted UN sustainable-development goals: keep essential arm functions while driving down manufacturing cost.
Technical Architecture & Approach

Engineering Solution & Implementation

Designed the arm in CATIA V5, compared manufacturing techniques and actuators through market research, and implemented unique actuation control via a small LCD panel instead of EMG sensors. Reviewed electronics and wrote control code in C++, then validated movements with DMU kinematics. Supervisor: CEng. Omid Razmkhah, Senior Lecturer in Finite Element Analysis. Team: Arkaan Quanunga, Georgiana Pislaru, Samuel Famu, Tabo Sinyinda.

Digital-control prosthetic hand — CATIA V5 concept model
CATIA V5 CAD model of the prosthetic hand
Measured Production Impact

Verified Outcomes & Deliverables

Designed the prosthetic arm to European standards in CATIA V5.

Removed EMG sensing and added an LCD control panel as a lower-cost actuation interface.

Total manufacturing cost targeted at £500.

Documented the path from solution through manufacturing processes.

Technologies & Components

System Tooling & Technologies

CATIA V5C++DMU KinematicsFMEAQFDActuator Selection